Smart Manufacturing Powerhouse — POLYVA DS-160 Detergent Pod Packaging Machine Leading a New Era of Intelligent Laundry Production

  As the global cleaning industry advances toward high efficiency, green manufacturing, and intelligent automation, POLYVA (Foshan Polyva Environmental Material Co., Ltd.) continues to lead the way. With over a decade of experience specializing in PVA water-soluble film and automated packaging technology, POLYVA introduces its latest innovation — the DS-160 fully automatic detergent pod packaging machine.

Compact, precise, and multifunctional, the DS-160 has quickly become the ideal choice for OEM and ODM manufacturers pursuing efficient production and consistent quality.

1. Compact Size, Powerful Performance — Small Footprint, High Productivity

  The DS-160 adopts a compact vertical design (1300 × 880 × 1600 mm), requiring minimal installation space and offering flexible setup options.
Yet within this small frame lies tremendous capability — the system integrates automatic filling, forming, sealing, cutting, and discharging, achieving a truly one-click, start-to-finish production process.

  Its modular structure makes maintenance and upgrades simple, while the transparent glass safety doors ensure full visual monitoring and operational safety. This combination of aesthetics and practicality allows operators to oversee production in real time with confidence.

2. Intelligent Guided Control — A System That “Understands” You

  Traditional pod production lines are often complex and time-consuming to operate. The DS-160 changes that with its intuitive touchscreen interface, designed for simplicity and precision.
  Operators can easily manage every process through a user-friendly guided system that supports:

• One-click automatic operation
• Dual-mold and dual-lane control
• Real-time data monitoring and alarm notifications

  This intelligent control system enhances production stability and minimizes manual intervention, ensuring a safer, smarter, and more efficient workflow.

3. Precision Engineering — Excellence in Every Detail

  Every design detail of the DS-160 reflects POLYVA’s pursuit of manufacturing perfection:

• Interchangeable filling heads for both liquid and gel formulations.
• Independent servo-driven precision filling system with accuracy up to ±0.02 ml.
• Single/dual-mold production modes to accommodate various capacity requirements.
• Independent cutting system ensuring uniform pod size and easy downstream packaging.
• Quick-change modular molds that reduce downtime and maximize continuous output.

  Whether for mass production or R&D batch trials, the DS-160 adapts effortlessly. With a capacity of up to 6,000 pods per hour and 40% film material savings, it perfectly balances cost-efficiency with productivity.

4. Stability and Reliability — Engineered for Continuous Operation

  Powered by POLYVA’s self-developed stable control system and optimized mechanical design, the DS-160 maintains smooth, quiet, and energy-efficient performance even at high speeds.

  It integrates automatic alarm detection, temperature control monitoring, and precision positioning, allowing for extended operation without compromising accuracy.
  For manufacturers demanding high standards and consistent quality, the DS-160 is a true production cornerstone.

5. Versatile Mold Design — Expanding Production Possibilities

  Different markets and brands demand customized pod shapes and sizes. POLYVA understands this flexibility requirement and offers a variety of interchangeable molds for the DS-160, enabling quick transitions between square, oval, cyclone-shaped, and other custom designs.

  The DS-160 is also compatible with multiple PVA water-soluble film thicknesses, making it suitable for diverse applications including laundry pods, dishwashing tablets, pesticide capsules, and disinfectant beads. One machine, multiple uses — maximizing investment returns.

6. The Technology Behind the Innovation — POLYVA’s Intelligent Manufacturing Strength

  As a leading provider of PVA water-soluble films and water-soluble packaging solutions, Foshan Polyva Environmental Material Co., Ltd. delivers not just equipment, but complete end-to-end technical support — from raw materials to system integration and after-sales service.

With its core philosophy of “Eco-friendly · Innovative · Intelligent”, POLYVA continues to push technological boundaries, helping clients achieve efficient, low-carbon, and smart production in an increasingly competitive market.

  The DS-160 embodies this philosophy — not just a machine, but a true engine of intelligent industrial transformation.

7. Conclusion: Small Machine, Big Future

  In an era where smart manufacturing and green production are shaping the industry standard, POLYVA’s DS-160 stands out with its precision control, flexible configuration, and high operational stability.

  It simplifies production, ensures consistent quality, and optimizes costs — turning every innovation into measurable results.
  Looking ahead, POLYVA will continue to empower global clients with professional expertise and cutting-edge technology, offering smarter, more competitive solutions for the future of detergent pod manufacturing.

POLYVA — Smart Manufacturing for a Cleaner Future.