Turnkey Solutoin

One project team coordinates the key stages, from requirement analysis and solution planning to equipment delivery and production startup. 

Every solution is tailored to your product formulation, film properties, target output, packaging format, and factory conditions.

Packaging machines, dosing systems, automation, and upstream and downstream equipment are coordinated to support a more integrated production process.

Equipment is tested before shipment to check key functions and operating performance, helping identify potential issues before installation.

Technical support helps customers complete equipment installation, commissioning, and trial production according to project requirements.

After delivery, POLYVA continues to provide technical assistance, troubleshooting guidance, and maintenance support to help customers maintain stable operations.

POLYVA provides end-to-end packaging solutions, from product development to large-scale production, helping customers integrate formulations, films, molds, equipment, and production processes.
Our services include project planning, product and film compatibility testing, custom mold development, equipment selection, production line design, equipment integration, installation, commissioning, operator training, and ongoing technical support.
Solutions can range from standalone machines for small-batch production to fully automated lines integrating film feeding, forming, filling, sealing, cutting, inspection, counting, and secondary packaging.

POLYVA evaluates your product type, formulation, dosage, packaging shape, target capacity, factory layout, and automation requirements.
We then conduct film compatibility tests and determine the appropriate molds, forming processes, filling systems, sealing, cutting, and inspection configurations to develop a production line tailored to your needs.

Yes. POLYVA offers film-specific customization and multi-film compatibility solutions.
We can optimize film feeding, tension control, forming molds, and sealing parameters according to film specifications. Depending on machine configuration and compatibility testing, selected machines can also accommodate different film materials and thicknesses through parameter adjustments, reducing the need for major equipment changes.

Yes. POLYVA integrates equipment for material feeding, mixing, forming, filling, sealing, cutting, inspection, counting, and secondary packaging.
We coordinate material transfer, machine speeds, and control systems to improve production line synchronization and operational stability, providing integrated design, commissioning, and delivery support.

Yes. POLYVA can evaluate product samples, formulation characteristics, film compatibility, filling accuracy, forming and sealing conditions, and finished-product storage stability.
Test results help determine suitable films, filling methods, process parameters, and equipment configurations before production begins.

Capacity planning considers annual output, production speed, dosage per pod, packaging specifications, operating hours, and automation requirements.
POLYVA uses your order forecasts and production plans to recommend suitable equipment while balancing investment costs, current output requirements, and future expansion needs.

Yes. Depending on the original configuration, production lines can be upgraded by adding equipment modules, improving automation, integrating downstream packaging equipment, or adapting filling systems for different product types.
If future capacity exceeds the existing machine's limits, a higher-capacity model may be required. Existing auxiliary equipment may be reused following technical evaluation.

Yes. POLYVA can support equipment installation, parameter adjustment, individual machine and integrated line commissioning, trial production, and operator training.
For overseas projects, on-site support or remote guidance can be arranged according to the project agreement. After delivery, support may include spare parts, troubleshooting, remote diagnostics, and process optimization.

Please provide the following information where available:
· Product type, samples, and formulation requirements
· Product characteristics, such as liquid, powder, or granules
· Dosage per pod and allowable filling tolerance
· Packaging dimensions, shape, and film specifications
· Target production speed or capacity
· Primary and secondary packaging requirements
· Factory layout and existing equipment
· Automation requirements and target markets
These details help POLYVA develop a suitable equipment configuration and production line proposal.

The timeline depends on project scope, mold development, product testing, equipment customization, line integration, transportation, and on-site commissioning.
After confirming the solution, POLYVA provides a project schedule covering equipment design and manufacturing, factory testing, delivery, installation, integrated commissioning, trial production, and operator training.