Professional Detergent Pod Making Machine

The laundry care industry is fast developing. Consumer needs are convenience, sustainability, and a tailor-made solution that must be offered at competitive prices. Manufacturers are under continuous pressure to undertake efficient manufacturing, maintain quality, and be dynamic in the ever-changing international market.



Here is where sophisticated automation technology can make a difference, like the POLYVA NZ4-350S Laundry Pods Filling Machine. This article will examine the obstacles that laundry product manufacturers are currently confronting and how the NZ4-350S is specially designed to ensure that your business not only copes with these challenges but that it will flourishes under these competitive conditions.



Laundry Market is Changing Rapidly -Are You Prepared?
Laundry pods are no longer a niche interest, but now it is an international phenomenon. They are pre-measured and no-mess designing, which appeals to the modern consumer who is looking to have convenience, efficiency, and environmentally friendly products at hand. However, this increased level of demand creates increased challenges to manufacturers.



Key Trends Leading Change

Market sustainability requirements (biodegradable films, reducing the amount of plastic)
Personalization and customisation (sensitive skin, unscented, multi-compartment pods)
E-business and small-batch requirements (low production runs, quick formulation alterations)
Shortage of labor and escalating operational costs

The success of your business largely depends on your capacity to adjust production to these forces. This is where the POLYVA NZ4-350S has a strategic edge.







NZ4-350S: Designed for the Future of Pod Manufacturing
NZ4-350S Laundry Pods Filling Machine is a complete automatic, high-efficiency, and dual-filling packaging machine developed by POLYVA, which owns the global leading technology of water-soluble film and intelligent pod machine.



This machine is versatile powder and liquid filling on the same platform, giving unmatched flexibility and productivity. Here are some of its main features;







Feature



Description



Value





Dual-Filling Support



Handles powder, liquid, or both in one pod



✔ Powder & Liquid





High-Speed Output



Fast production for large-scale demand



Up to 900 pods/min





Precision Servo Control



Accurate, programmable dosing for consistency



±0.01g Accuracy





Compact & Modular Design



Space-saving and easy to upgrade or maintain



Compact Footprint





Fully Automatic Operation



End-to-end automation from film forming to sealing



24/7 Production Cap.









Let’s explain all these in depth.



1. Dual-Filling Support: Adopt Product Diversification
The modern market is determined by product diversity. The customers need specific pods to fit their laundry preferences, stain-removing cocktails, scent choices, or sensitive skin.

The NZ4-350S, which has a dual-filling design, allows:


Powder or liquid single-chamber pods
Multi-chamber pods that have individual sections of various cleaning agents
Slow release performance in flagged filings
There is no need to purchase two single-purpose machines; instead, the NZ4-350S would allow manufacturers flexibility to produce a variety of product types.

The flexibility assists you:


Introduce new SKUs more swiftly.
React to consumer trends.
Test construction without the suspension of large production



2. High-Speed Output: Remain Cost and Time Competitive
A quick scalability is paramount, particularly when it comes to delivery contracts with large retailers or penetration of new markets. The NZ4-350S is able to deliver:


Increased throughput on reduced energy requirements
Competitive manufacturing schedule
Ability to respond to boom periods of varying seasonal demand

This high-speed platform will allow your business to grow, unlike slower manual or semi-automated systems that do not allow for growth to scale.



3. Precision Filling and Sealing: Boost Quality & Cut Waste
The major problem with the manufacturing of pods is ensuring that each unit is consistent. Poor filling means leakage, poor performance, and dissatisfied customers.

The NZ4-350S controls this by having the servo control system, high precision filling, and sealing.

Benefits:


The correct dose of each pod
Identify pod sizes and appearance
Less product and film wastage
Fewer rejections and customer complaints


4. Modular, Compact Design: Suitable for any Facility
Not every factory possesses a spacious area. This is why the NZ4-350S has a small footprint and other modular elements.

This is making it suitable:


New businesses or young companies with little
Fitting into established production lines
Relocation or global factories implementation

It can also be easily upgraded as your business expands: Open up new filling heads, or a film system, or an inspection station: Anything is possible.



5. Full Automation: More Uptime, Less Labor Expenses
When a high level of expertise in a field is costly and at times impossible to attain, automation no longer only equates to finding a more affordable process of operation, but also consistency and continuity.

The NZ4-350S performs automation of the whole process:


Film forming
Molding
Filling
Sealing
Cutting
Discharging

This reduces intervention on a manual basis and provides:


24/7 production capacity
Increased levels of compliance with hygiene:
High performance with minimum mistakes

It also facilitates intelligent monitoring and diagnosis systems, and troubles can be easily identified and fixed in real-time.



6. Transparent Support of Sustainability Needs
Consumer awareness combined with the regulation initiatives by the Government means that sustainable packaging is no longer a choice.

POLYVA is the leader in PVA (polyvinyl alcohol) water-soluble films, a type of biodegradable material, which decomposes in water into absolute zero microplastic.

NZ4-350S has been specifically upgraded to quickly and easily use these environmentally friendly films and assist your business:


Minimize environmental effects
Conform to green labeling processes.
Influence environmentally-friendly consumers

When you develop sustainability in your production line, you become both regulatory and market-friendly.



7. Change Your Formula Fast with Speed and Flexibility
The environment of the market alters. Production lines need to be mobile, whether to respond to changes in the raw material prices, or be it to launch a new detergent formula.

The NZ4-350S helps with fast changeovers and programmable adjustability, where you can make the following adjustments:


Dosage volumes
Product types
Pod shapes and colors
Format and film thickness

Transfer between products or formulations can be made with minimal downtime, and productivity and operation versatility optimized.



8. Global Compliance and Safety built
Safety is absolute in the case of chemical packaging, whether it entails child-resistant packaging regulations or CE certifications. NZ4-350S is tailored to be in line with compliance worldwide, having the following features:


Safe pod sealing
Regulated heating
Film handling/No tamper film
Optional vision inspection systems

This assists your brand to achieve high standards of safety and address levels of exports or own label markets all around the world.



Real-World Use Case: Scalable Without Sacrificing
Consider the following case:

A supermarket chain gives a tender to a local brand of detergents. They have to produce at a larger scale, quickly, but with several variations of pods.

When they use the NZ4-350S, they can:


Manufacture 900 pods/min and zero quality trade-off.f
Replace ordinary detergents with the enzyme-based stain fighters by setting the machine adjustments
Meet trial-item or seasonal promotions' short-batch needs.

All this is done in a single, consolidated, consistent system-future-proofing their business model.



POLYVA After Sales Support and Maintenance Services
At POLYVA, we do not sell machines; we provide lasting value to the customer with all-around customer service and technical support.



This is why you choose POLYVA:


Installation & Training On-site - Have your team up and running in short order and get expert help setting it up.
Remote Diagnostics – Detect and eliminate the problem within no time by means of intelligent monitoring devices.
Spare Parts Upgrades - Maintaining your machine at its optimal performance may be done with genuine spare parts.
Custom-Engineering Support- Require custom-filling systems or package formats? We will tailor to you.
Worldwide Delivery & Maintenance- With operations in Europe, Asia, and the Americas, POLYVA supplies rapid service assistance.

Our priority is your success. We develop not only machines, but manufacturing systems that expand with your company.



Conclusion
The laundry care market is evolving at rapid speed, and winners are those companies that have the capacity to operate nimble, effective, and sustainable organisations. The POLYVA NZ4-350S Laundry Pods Filling Machine is an already tested option that will help you to move safely in this uneasy world.



With rapid output, the versatility of filling head options, accuracy dosing, and automated features, it provides you with the ability to:


Expand your company
Satisfy a variety of needs in the market.
Enhance the congruency of products.
Reduced operation expenses and provided eco-friendly packaging.

The NZ4-350S is the bridge to a better future. With this machine, whether you are starting up and producing your first detergent pod or have an established brand, you need to modernize production as you start. Use the NZ4-350S as the vehicle that gets you from where you are now to where you want to be tomorrow.



FAQs - Laundry Pods Filling Machine
1. Which products can the NZ4-350S replace?

The capsules assist powdered and liquid detergent or a mix of both in a single container.



2. What is the speed of the machine?

The NZ4-350S is capable of producing 900 pods per minute, guaranteeing a large quantity output.



3. Does it simply change between formulations?

Yes, it can make swift changeovers between different pod types or different detergent recipes.



4. Does the machine fit small factories?

Absolutely. It is compact in structure and adjustable to facilities of different sizes and modular expansion.



5. Does it have eco-friendly packaging?

Yes, it can be used without any problem with biodegradable water-soluble PVA film and is green as per standards.

​

Laundry detergent capsules (also known as laundry pods) have rapidly emerged as one of the most innovative cleaning products in recent years. They encapsulate ultra-concentrated liquid detergent, fabric softener, and multiple functional agents within a PVA (polyvinyl alcohol) water-soluble film. When used, the film dissolves quickly in water, releasing a precisely measured cleaning solution. Since Procter & Gamble first introduced Tide Pods in 2012, laundry capsules have gained widespread popularity for their convenience and eco-friendliness, becoming a major growth driver in the home cleaning sector. Today, alongside Tide, brands such as Arm & Hammer, Purex, and Persil have also entered the market.

For OEM/ODM manufacturers and brand owners, laundry detergent capsules represent not only an upgrade in consumer trends but also a lucrative opportunity to enter high-value markets. As a professional enterprise specializing in PVA water-soluble films, Foshan Polyva Environmental Materials Co., Ltd. is dedicated to providing high-performance, reliable film solutions to help industry partners seize this growing opportunity.






I. Technical and Formulation Advantages
The core ingredients of laundry capsules are similar to those of traditional liquid detergents, but their concentration and structural design provide unique advantages:

Ultra-concentrated formula: Water content is usually below 10%, compared with about 50% in conventional liquid detergents, delivering stronger cleaning power.

High-performance water-soluble film: PVA films offer high strength when dry and dissolve rapidly upon contact with water. Polyva’s PVA films dissolve completely, even in cold water, adapting to diverse washing habits worldwide.

Multi-functional integration: Through scientific formulation, capsules can achieve stain removal, fabric softening, and color protection in one product, giving brands a strong differentiation advantage.

II. Product Benefits Driving Market Demand
Pre-measured dosage, improved user experience
Each capsule contains a pre-set dosage, eliminating the risk of overuse or underuse, reducing waste, and meeting consumer demands for efficiency and convenience.

Compact storage and lower logistics cost
Capsules are small in size, taking up only one-fifth the volume of traditional detergents, which significantly reduces transportation and storage costs. This is particularly advantageous for cross-border e-commerce and large-scale factory shipments.

Premium positioning with higher margins
Capsules are already positioned as premium laundry products in European and American markets, enabling brand owners to achieve higher margins and stronger competitive barriers.

Eco-friendly and biodegradable
PVA films dissolve fully in water and degrade into environmentally safe substances. Compared with traditional plastic packaging, capsules solve compliance challenges under increasingly strict environmental regulations while meeting consumers’ sustainability expectations.

III. Global Market Penetration and Growth Potential
Laundry capsules have achieved the highest penetration rates in Western European countries such as the UK and Ireland, with strong growth also seen in France, Italy, and Spain. In emerging markets such as China and Southeast Asia, capsules are gaining rapid acceptance, especially among young consumers and higher-income households.

Beyond laundry care, capsule technology has also expanded into dishwasher detergent pods and agricultural slow-release capsules, creating a broader “capsule-based” product ecosystem and offering OEM/ODM manufacturers diversified opportunities for expansion.

IV. Polyva’s Value and Partnership Advantages
As a professional producer of PVA water-soluble films, Foshan Polyva Environmental Materials Co., Ltd. provides B2B partners with end-to-end support, from material development to application implementation:


High-performance film supply: Tailored solutions such as cold-water fast dissolving, high-humidity resistance, and anti-sticking films.
Formulation and process support: Customized product development for stain removal, color protection, hypoallergenic needs, and more to enhance competitiveness.
Production line compatibility: Polyva’s films are proven on automated capsule production lines, helping factories reduce trial-and-error costs.
Compliance and certification assurance: Products meet international environmental standards, supporting customers’ global export strategies.

V. Conclusion
Laundry detergent capsules are more than just a cleaning innovation—they represent the industry’s shift toward high concentration, sustainability, and convenience. For OEM/ODM manufacturers and brand owners, this is both a challenge and an excellent opportunity.

Foshan Polyva Environmental Materials Co., Ltd. is committed to working with industry partners to accelerate the adoption and evolution of laundry capsules worldwide, delivering consumers a more efficient and eco-friendly washing experience.

In today’s era of intelligent manufacturing, automation, digitalization, and sustainability have become the core drivers of progress in the daily chemical industry. As a pioneer in cleaning product packaging technology, Foshan Polyva Environmental Material Co., Ltd. (POLYVA) has long been committed to advancing the cleaning industry through innovation. From the research and development of PVA water-soluble films to the continuous evolution of capsule packaging machinery, POLYVA adheres to the philosophy of “enhancing cleanliness through technology.”

The POLYVA DS-350 series high-speed capsule packaging machine perfectly embodies this vision — propelling the production of laundry and dishwashing capsules into a new era of automation and precision.





1. The Perfect Balance of Stability and Efficiency
From its earliest design stages, the DS series was built with stability and efficiency as its foundation. After multiple iterations and optimizations, it now achieves exceptional performance and user experience.

Equipped with an independent servo drive system, the machine operates at only 10.6 kW, offering high energy utilization with low power consumption — significantly reducing production costs. Its 60 frames per second stable running capacity ensures consistent precision even during high-speed operations, making it a reliable productivity powerhouse for OEM and ODM manufacturers of high-quality detergent capsules.

2. Integrated Frame Design — Stronger, Smarter, More Reliable
Unlike traditional modular assembly structures, the DS-350 adopts a unibody frame design.
This compact structure enhances stability, minimizes vibration and deviation during high-speed operation, and improves assembly accuracy and machine lifespan.

For production lines, this translates to less maintenance, longer uptime, and higher ROI.

As POLYVA has always emphasized: every technical innovation is made to make customers’ production simpler, more stable, and more competitive.

3. Guided Interface — Smarter Human-Machine Collaboration
In the age of intelligent manufacturing, operational experience is equally critical to efficiency and safety.

The DS-350 features an intuitive touchscreen interface with a clear layout and guided control system. Whether for new operators or experienced engineers, the interface allows easy, rapid learning and operation.

With real-time monitoring and fault alerts, it minimizes human error and allows flexible parameter adjustment for different production needs — achieving automated, precision control.

This reflects POLYVA’s continuous pursuit of “human-machine harmony” — making technology not only powerful but also truly user-friendly.

4. Clean Constant-Temperature Sealing — Precision to Perfection
In capsule packaging, sealing quality directly determines product integrity and appearance.

The DS-350 utilizes a clean constant-temperature sealing system, ensuring every heat seal is consistent and precise. Combined with accurate dosing and cutting technology, it can package liquids, powders, or granules with an impressive accuracy of ±0.1g.

This ensures uniform appearance and reduces raw material waste — advancing clean and sustainable production.

5. Versatile Compatibility for Diverse Market Needs
Laundry pods, dishwashing capsules, fabric softener pods, black capsules — the DS-350 is engineered to handle them all.

Its modular design and flexible parameter settings enable manufacturers to quickly switch between different product types, shapes, and formulations — without changing the main equipment.

This adaptability gives OEM and ODM factories greater production flexibility and creative freedom, perfectly aligning with POLYVA’s mission: “Empowering manufacturing with technology to make cleaning production more innovative.”

6. Technology Driving a Green Future
As a comprehensive supplier of PVA water-soluble films and capsule packaging solutions, POLYVA is dedicated not only to improving performance but also to promoting green, sustainable development.

PVA film fully dissolves in water, leaving no plastic residue or microplastic pollution. Combined with the DS series’ high-efficiency sealing and packaging process, it ensures that every step — from manufacturing to end use — is environmentally responsible.

POLYVA firmly believes that cleaning is not just about removing dirt; it is a commitment to protecting our planet.

7. Conclusion — Intelligent Manufacturing for a Cleaner Tomorrow
From R&D to design, from structural optimization to operational detail, the POLYVA DS-350 High-Speed Capsule Packaging Machine is more than just a piece of advanced equipment — it represents a new way of thinking about intelligent manufacturing.

It makes capsule production faster, more precise, and more sustainable, empowering OEM and ODM clients worldwide to stand out in a highly competitive market.

In the future, Foshan Polyva Environmental Material Co., Ltd. will continue to drive innovation with technology, leading the cleaning industry toward a smarter and more sustainable era — where every capsule becomes a symbol of a cleaner, greener future.