Since 2005, POLYVA focuses on Overall solution for water-soluble film packaging.
Professional Detergent Powder Sachet Packaging Machines
The detergent powder sachet packaging machines is the key to FOSHAN POLYVA MATERIALS CO., LTD which should be highlighted here. The design is made by our own team of professionals. Regarding the production, the raw materials are supplied by our reliable partners, the technology is supported by our strong R&D capability, and the process is strictly monitored. All this results in the high performance and the wide application. 'Its prospect is promising. It should be a product of great significance in this segment,' is a comment made by an industry insider.
In order to bring awareness to POLYVA, we make ourselves available to our customers. We frequently attend conferences and events in the industry, allowing customers to closely interact with us, test our products and feel our service in person. We strongly believe that face-to-face contact is more effective in transferring the message and building a relationship. Our brand now becomes more recognizable in the global market.
Detergent powder sachet packaging machines utilize advanced automation for efficient filling and sealing of detergent powder into single- or multi-use sachets. These machines offer precise dosing, minimal waste, and hygienic packaging at high speeds. They meet the demand for compact, portable detergent solutions in household and industrial markets.
How to choose detergent powder sachet packaging machines?
- High-speed packaging reduces production time and increases output for detergent powder sachets.
- Suitable for large-scale manufacturing and continuous operation in industrial settings.
- Look for machines with automated filling and sealing to minimize manual intervention.
- Reduces long-term packaging costs by minimizing material waste and optimizing resource use.
- Ideal for small to medium businesses aiming to scale production affordably.
- Choose models with durable components and low maintenance requirements for savings.
- Ensures accurate dosing and consistent sachet sealing for uniform detergent powder packaging.
- Critical for industries requiring exact measurements, such as pharmaceutical or chemical sectors.
- Opt for machines with digital controls and adjustable parameters for customization.
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With the rapid global adoption of laundry detergent pods, brand owners and OEM/ODM manufacturers are increasingly demanding high-efficiency, precise, and intelligent production equipment. As one of the core components of detergent pod production, packaging machines not only affect production efficiency but also directly impact product quality and market competitiveness. Today, let's explore how detergent pod packaging machines are transforming production and delivering more efficient and environmentally friendly operations.
Why Are Detergent Pod Packaging Machines So Important?
Laundry pods have gained consumer popularity thanks to the convenience of "one pod per wash." However, the precise dosage and intact outer film of each pod rely heavily on advanced packaging equipment. Traditional manual packaging is inefficient and prone to dosage inconsistencies, film breakage, and leakage. Automated packaging machines solve these issues entirely.
Polyva specializes in PVA water-soluble films and related packaging equipment, and its detergent pod packaging machines use the latest technology to enhance production efficiency while significantly improving precision, stability, and environmental performance.
Core Advantages of Packaging Machines
High-Precision Dosing
Each pod is carefully measured, whether filled with liquid, powder, or gel. Polyva’s automated dosing technology ensures product consistency and reduces raw material waste.
Automated Operation for Higher Efficiency
From PVA film feeding, forming, filling, sealing, to cutting, the entire process is fully automated. Polyva packaging machines use a dual servo pulling system to keep the film flat and wrinkle-free during processing, achieving production speeds of 600–800 pods per minute.
Perfect Sealing to Prevent Leakage
The machine precisely controls temperature and pressure to seal each pod with PVA film, ensuring no leakage or damage during transport and storage.
Eco-Friendly and Energy-Efficient
Polyva machines align with sustainable development principles, using fully water-soluble PVA films to eliminate conventional plastic packaging waste while reducing energy consumption and optimizing resource efficiency.
Flexible Format Changeover
To meet diverse customer demands, Polyva machines support rapid format changes for different pod sizes and capacities, completing product switches within 30 minutes—ideal for OEM/ODM manufacturers with multiple SKUs.
Workflow Overview
Film Feeding and Positioning
The machine automatically unwinds the PVA film from the roll and uses rollers to accurately stretch and position it, ensuring a smooth and wrinkle-free surface for forming.
Molding
The film enters mold cavities under low vacuum pressure, forming the standard pod shape. Polyva precisely controls humidity and temperature to prevent film cracking or sticking.
Filling and Dosing
Liquid, powder, or gel is injected into each cavity according to preset dosage. Polyva’s intelligent dosing system ensures uniformity and avoids waste or spillage.
Sealing
After filling, the top film layer is applied and sealed under controlled temperature and pressure to create airtight pods, meeting GMP and FDA hygiene standards.
Cutting and Final Output
Finally, the continuous film is cut into individual or multi-pod strips, ensuring consistent appearance and ready for packaging and distribution.
Applications
Polyva detergent pod packaging machines are not limited to laundry applications and extend to other daily chemical industries:
Laundry pods: Precise dosage, convenient for home or commercial use.
Dishwasher pods: Mess-free and environmentally friendly.
Cleaning or disinfectant pods: Hygienic, safe, and easy to store.
Agrochemical capsules: Reduce direct pesticide exposure and ease handling.
Personal care samples: Single-dose shampoos, skincare, or gels.
Significance for OEM/ODM Manufacturers
For OEM/ODM manufacturers, high-precision, high-efficiency packaging machines reduce production costs, improve yield, and allow rapid response to market demands. Polyva’s advanced equipment and PVA water-soluble film technology provide stable and reliable production solutions, enabling brands to focus on market expansion and product innovation.
Conclusion
Detergent pod packaging machines are more than just equipment—they are a critical link in the modern laundry pod industry chain. Choosing a professional supplier like Polyva ensures product quality while achieving both efficient production and environmental sustainability.
As consumers increasingly value convenience and eco-consciousness, automated, high-precision, and environmentally friendly packaging solutions will become the industry standard. Leveraging technological innovation and industry expertise, Polyva is leading detergent pod production toward a more efficient and greener future.
Amid the global wave of green development and low-carbon transformation, the packaging industry is undergoing a profound shift. Traditional plastics, criticized for their non-degradability and heavy environmental burden, are gradually giving way to innovative alternatives. Among them, water-soluble Polyvinyl Alcohol (PVA) films have emerged as a “star material.” As a professional enterprise deeply engaged in the PVA water-soluble film sector for many years, Foshan Polyva Environmental Material Co., Ltd. is driving the industry toward a more eco-friendly and efficient future through a dual commitment to technology and responsibility.
What is PVA Water-Soluble Film?
Polyvinyl Alcohol (PVA) is a synthetic polymer produced by hydrolyzing polyvinyl acetate. The hydroxyl groups in its molecular structure endow it with excellent hydrophilicity and film-forming properties. PVA films are not only transparent and flexible but also highly soluble and non-toxic, making them widely applicable in packaging, pharmaceuticals, industrial, and agricultural fields.
In packaging, the greatest advantage of PVA films lies in their water solubility and biodegradability. After use, the film dissolves quickly in water and decomposes naturally through microorganisms, truly achieving a “no-trace” effect.
Applications of PVA Water-Soluble Film
Daily Chemical Packaging
Used in single-dose packaging for laundry pods, dishwasher tablets, and similar products. These are convenient for users, while the packaging dissolves completely in water, preventing secondary plastic pollution.
Agriculture
Applicable as seed coatings or outer packaging for fertilizers and pesticides. Once applied, the films dissolve with rainwater or irrigation, saving labor while reducing environmental residues.
Pharmaceuticals & Food
Used in drug capsules, edible coatings, and food additive packaging—safe and eco-friendly solutions.
Industrial & Laboratory
Ideal for creating water-soluble bags, packaging hazardous chemicals, or for use in polymer experiments.
Advantages of PVA Water-Soluble Film
Eco-Friendly: Water-soluble and biodegradable, reducing plastic waste.
Safe: Non-toxic, suitable for pharmaceuticals and food-related industries.
Functional: Transparent, flexible, and with excellent barrier properties.
Convenient: Single-dose packaging ensures precise usage, reducing waste.
Polyva’s Technology and Responsibility
Since its establishment in 2014, Foshan Polyva Environmental Material Co., Ltd. has specialized in the R&D and production of PVA water-soluble films. Relying on proprietary manufacturing processes and a rigorous quality management system, Polyva delivers stable, customizable products that meet the diverse needs of its clients.
Polyva not only emphasizes product performance but also upholds “green technology” as its core philosophy. Environmental responsibility is integrated into every stage, from R&D to production and application. Through continuous optimization of the physical and chemical properties of PVA films, Polyva has successfully promoted their use in daily chemicals, agriculture, and pharmaceuticals.
Industry Challenges and Future Outlook
It is undeniable that the widespread adoption of PVA water-soluble films still faces challenges, such as relatively high production costs and performance stability in humid environments. To address these issues, Polyva actively invests in technological improvements and formulation optimization to enhance cost-effectiveness, while collaborating with partners to explore higher-performance solutions.
Looking ahead, as environmental regulations tighten and consumer awareness of sustainability grows, PVA water-soluble films are poised to enjoy even greater development opportunities. Polyva will continue to drive innovation, broaden application boundaries, and provide global customers with superior green packaging solutions.
Conclusion
As a material that combines eco-friendliness with high functionality, PVA water-soluble film is reshaping the traditional packaging industry. With years of expertise and innovation, Foshan Polyva Environmental Material Co., Ltd. is transforming this green technology into practical productivity—creating value for customers while contributing to a more sustainable future for the planet.
As the global cleaning industry advances toward high efficiency, green manufacturing, and intelligent automation, POLYVA (Foshan Polyva Environmental Material Co., Ltd.) continues to lead the way. With over a decade of experience specializing in PVA water-soluble film and automated packaging technology, POLYVA introduces its latest innovation — the DS-160 fully automatic detergent pod packaging machine.
Compact, precise, and multifunctional, the DS-160 has quickly become the ideal choice for OEM and ODM manufacturers pursuing efficient production and consistent quality.
1. Compact Size, Powerful Performance — Small Footprint, High Productivity
The DS-160 adopts a compact vertical design (1300 × 880 × 1600 mm), requiring minimal installation space and offering flexible setup options.
Yet within this small frame lies tremendous capability — the system integrates automatic filling, forming, sealing, cutting, and discharging, achieving a truly one-click, start-to-finish production process.
Its modular structure makes maintenance and upgrades simple, while the transparent glass safety doors ensure full visual monitoring and operational safety. This combination of aesthetics and practicality allows operators to oversee production in real time with confidence.
2. Intelligent Guided Control — A System That “Understands” You
Traditional pod production lines are often complex and time-consuming to operate. The DS-160 changes that with its intuitive touchscreen interface, designed for simplicity and precision.
Operators can easily manage every process through a user-friendly guided system that supports:
One-click automatic operation
Dual-mold and dual-lane control
Real-time data monitoring and alarm notifications
This intelligent control system enhances production stability and minimizes manual intervention, ensuring a safer, smarter, and more efficient workflow.
3. Precision Engineering — Excellence in Every Detail
Every design detail of the DS-160 reflects POLYVA’s pursuit of manufacturing perfection:
Interchangeable filling heads for both liquid and gel formulations.
Independent servo-driven precision filling system with accuracy up to ±0.02 ml.
Single/dual-mold production modes to accommodate various capacity requirements.
Independent cutting system ensuring uniform pod size and easy downstream packaging.
Quick-change modular molds that reduce downtime and maximize continuous output.
Whether for mass production or R&D batch trials, the DS-160 adapts effortlessly. With a capacity of up to 6,000 pods per hour and 40% film material savings, it perfectly balances cost-efficiency with productivity.
4. Stability and Reliability — Engineered for Continuous Operation
Powered by POLYVA’s self-developed stable control system and optimized mechanical design, the DS-160 maintains smooth, quiet, and energy-efficient performance even at high speeds.
It integrates automatic alarm detection, temperature control monitoring, and precision positioning, allowing for extended operation without compromising accuracy.
For manufacturers demanding high standards and consistent quality, the DS-160 is a true production cornerstone.
5. Versatile Mold Design — Expanding Production Possibilities
Different markets and brands demand customized pod shapes and sizes. POLYVA understands this flexibility requirement and offers a variety of interchangeable molds for the DS-160, enabling quick transitions between square, oval, cyclone-shaped, and other custom designs.
The DS-160 is also compatible with multiple PVA water-soluble film thicknesses, making it suitable for diverse applications including laundry pods, dishwashing tablets, pesticide capsules, and disinfectant beads. One machine, multiple uses — maximizing investment returns.
6. The Technology Behind the Innovation — POLYVA’s Intelligent Manufacturing Strength
As a leading provider of PVA water-soluble films and water-soluble packaging solutions, Foshan Polyva Environmental Material Co., Ltd. delivers not just equipment, but complete end-to-end technical support — from raw materials to system integration and after-sales service.
With its core philosophy of “Eco-friendly · Innovative · Intelligent”, POLYVA continues to push technological boundaries, helping clients achieve efficient, low-carbon, and smart production in an increasingly competitive market.
The DS-160 embodies this philosophy — not just a machine, but a true engine of intelligent industrial transformation.
7. Conclusion: Small Machine, Big Future
In an era where smart manufacturing and green production are shaping the industry standard, POLYVA’s DS-160 stands out with its precision control, flexible configuration, and high operational stability.
It simplifies production, ensures consistent quality, and optimizes costs — turning every innovation into measurable results.
Looking ahead, POLYVA will continue to empower global clients with professional expertise and cutting-edge technology, offering smarter, more competitive solutions for the future of detergent pod manufacturing.
POLYVA — Smart Manufacturing for a Cleaner Future.
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FOSHAN POLYVA MATERIALS CO., LTD.(Türkiye Office)
Authority: Muhammet Ali ACAR
Email: macr@polyva.cn
Contact:+905557526858
Address:Köseler, Kocaeli KOB Organize San. District, 25. St. No:6 Floor: 1 41455 Dilovası/Kocaeli
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